General information for weighing an aircraft.

Weighing an aircraft is a very important and exacting phase of aircraft maintenance and must be carried out with accuracy and good workmanship. Thoughtful preparation saves time and prevents mistakes.

To begin, assemble all the necessary equipment, such as:

1. Scales, hoisting equipment, jacks, and leveling equipment.
2. Blocks, chocks, or sandbags for holding the airplane on the scales.
3.  Straight edge ruler, spirit level, plumb bobs, chalk line, and a measuring tape.
4.  Applicable Aircraft Specifications and weight and balance computation forms.                                                                                                            5.  Fuel drain equipment, tractor or tug, towbar.

 

Aircraft should be weighed in a closed building where there are no air currents to cause incorrect scale readings. An outside weighing is permissible if wind and moisture are negligible.

picture left-Platform system picture middle-Loadcell picture right-Compleet weighing set

Drain the fuel system until the quantity indication reads zero, or empty, with the aircraft in a level attitude. If any fuel is left in the tanks, the aircraft will weigh more, and all later calculations for useful load and balance will be affected. Only trapped or unusable fuel (residual fuel) is considered part of the aircraft empty weight. Fuel tank caps should be on the tanks or placed as close as possible to their correct locations, so that the weight distribution will be correct.

In special cases, the aircraft may be weighed with the fuel tanks full, provided a means of determining the exact weight of the fuel is available. Consult the aircraft manufacturer's instructions to determine whether a particular model aircraft should be weighed with full fuel or with the fuel drained.

If possible, drain all engine oil from the oil tanks. The system should be drained with all drain valves open. Under these conditions, the amount of oil remaining in the oil tank, lines, and engine is termed residual oil and is included in the empty weight. If impractical to drain, the oil tanks should be completely filled.

The position of such items as spoilers, slats, flaps, and helicopter rotor systems is an important factor when weighing an aircraft. Always refer to the manufacturer's instructions for the proper position of these items.

Unless otherwise noted in the Aircraft Specifications or manufacturer's instructions, hydraulic reservoirs and systems should be filled; drinking and washing water reservoirs and lavatory tanks should be drained; and constant speed drive oil tanks should be filled.

Inspect the aircraft to see that all items included in the certificated empty weight are installed in the proper location. Remove items that are not regularly carried in flight. Also look in the baggage compartments to make sure they are empty. Replace all inspection plates, oil and fuel tank caps, junction box covers, cowling, doors, emergency exits, and other parts that have been removed. All doors, windows, and sliding canopies should be in their normal flight position. Remove excessive dirt, oil, grease, and moisture from the aircraft.

Properly calibrate, zero, and use the weighing scales in accordance with the manufacturer's instructions.

Some aircraft are not weighed with the wheels on the scales, but are weighed with the scales placed either at the jacking points or at special weighing points. Regardless of what provisions are made for placing the aircraft on the scales or jacks, be careful to prevent it from falling or rolling off, thereby damaging the aircraft and equipment. When weighing an aircraft with the wheels placed on the scales, release the brakes to reduce the possibility of incorrect readings caused by side loads on the scales.

All aircraft have leveling points or lugs, and care must be taken to level the aircraft, especially along the longitudinal axis. With light, fixed wing airplanes, the lateral level is not as critical as it is with heavier airplanes. However, a reasonable effort should be made to level the light airplanes around the lateral axis. Accuracy in leveling all aircraft longitudinally cannot be overemphasized.

left picture - Aircraft on Jacks right picture - aircraft on scales(ramp wheel scales)